⚙ Standard Salient Features

Mixing Chamber

Heavy-duty alloy steel mixing chamber fitted with replaceable wear-resistant liners, ensuring longer service life, reduced maintenance, and consistent mixing performance.

Rotors

Special alloy steel rotors, precision-machined, hardened, and chrome-finished to provide excellent wear resistance, enhanced mixing efficiency, and a mirror-finished internal chamber surface.

Housing

Robust CNC / VMC machined housing designed for precise alignment, superior structural strength, and perfect bearing fitment.

Lubrication System

Forced-feed oil lubrication system for bearings and critical moving components, ensuring smooth operation and extended machine life.

Drive System

Heavy-duty AC motor engineered for high torque transmission, energy efficiency, and dependable performance under demanding operating conditions.

Gear Box

Heavy-duty helical gearbox designed for smooth power transfer, reduced vibration, and long-lasting operational reliability.

Cooling System

Efficient water cooling arrangement for both the mixing chamber and rotors to maintain optimum mixing temperatures and consistent compound quality.

Tilting System

Hydraulic tilting arrangement provided as a standard feature for smooth, safe, and efficient discharge of mixed compounds.

Sealing System

Advanced sealing arrangement designed to minimize material leakage and maintain a clean working environment.

Safety Features

Comprehensive safety interlocks and emergency protection systems to ensure maximum operator and machine safety.

🔧 Key Features

• Faster and more uniform compound dispersion
• Consistent compound quality and repeatability
• Controlled temperature mixing process
• Reduced mixing cycle time
• Energy-efficient operation
• Suitable for continuous heavy-duty production
• Low maintenance and long service life

⚙ Available Capacities

• 35 Ltr
• 55 Ltr
• 75 Ltr
• 110 Ltr
• 150 Ltr
• 200 Ltr

Custom capacities can also be manufactured as per customer requirements.

🛠 Optional Features

• PLC-Based Automation
• Touch Screen Control Panel
• Automatic Feeding System
• Temperature Monitoring System
• Dust Collection System

🖥 Engineered with SolidWorks

All Dispersion Kneaders are designed using SolidWorks to ensure accurate rotor geometry, optimized chamber configuration, and precise assembly alignment. This advanced design approach improves machine efficiency, reliability, and manufacturing accuracy.

Exploded-view engineering designs are also available, providing complete visibility of internal construction and demonstrating the quality and precision of every component.

🏭 Applications

• Tyre & Tube Manufacturing
• Automotive Rubber Components
• Footwear Soles (EVA & Rubber Compounds)
• Conveyor Belts & Industrial Belting
• Rubber Hoses & Profiles
• Seals, Gaskets & Moulded Rubber Products
• Cable & Wire Insulation Compounds
• Silicone & Specialty Rubber Compounds
• Masterbatch & Filled Compounds

⚡ Why Choose Our Dispersion Kneader

• Proven industrial performance backed by decades of manufacturing expertise
• Hydraulic tilting arrangement provided as a standard feature
• Chrome-finished rotors for superior durability and longer service life
• Precision-engineered components for consistent performance
• Complete in-house manufacturing and quality control
• Optimized design for maximum productivity and efficiency
• Built for long-term reliability in demanding production environments

📩 Enquire Now

Contact us today to receive detailed technical specifications, machine configurations, production recommendations, and a customized quotation tailored to your manufacturing requirements.